Experience Leucine AI.
Powered Pharma Operations

Transform Your Pharma Operations with AI-Powered Intelligence. Experience how Leucine's integrated platform brings together manufacturing, quality, and laboratory operations in one digital ecosystem. Schedule a personalized demo to see how our AI solutions can optimize your processes, ensure compliance, and drive operational excellence.

See How AI Transforms Your Shop Floor Operations.
Experience firsthand how Leucine's 10x MES digitalizes batch records, streamlines production, and provides real-time monitoring of your manufacturing operations. Schedule a personalized demo to discover how our AI-powered platform can enhance your productivity while maintaining compliance.

Experience AI-Driven Quality Management in Action.
See how Leucine's 10x QMS automates compliance workflows, streamlines change control, and ensures regulatory adherence. Schedule a demo to learn how our AI-powered platform can help you manage quality processes more efficiently while reducing compliance risks.

Discover Smart Laboratory Operations Management.
Watch how Leucine's 10x LES orchestrates your lab operations, automates documentation, and ensures data integrity. Schedule a demo to see how our AI-powered platform can accelerate your testing processes while maintaining audit-readiness.

Optimize your manufacturing processes with paperless operations
Strengthen quality management and regulatory compliance
Accelerate laboratory operations and testing workflows

Connect with a Leucine Expert

Schedule a 30-Minute Product Demo with Expert Q&A

Top 5 FDA Investigators Flagging Cleaning Validation FDA Issues
Guidelines

Top 5 FDA Investigators Flagging Cleaning Validation FDA Issues

Master FDA cleaning validation requirements for compliance with our essential guide. Ensure quality and safety in your processes—read the article now.

Written By
Vivek Gera
Reading Time
3
Minutes
April 17, 2025
8
 mins read

Top 5 FDA Investigators Flagging Cleaning Validation FDA Issues

Cleaning validation continues to be a top focus area during FDA inspections — especially in multi-product facilities where cross-contamination risks run high.

But here’s what most pharma teams miss:
It’s not just what the FDA is looking for, but who is looking.

Using real-world data from FDA Tracker, we’ve identified the investigators who are most active in issuing cleaning validation-related observations. Instead of tracking just numbers (which can change), we’ve focused on:

  • The types of issues they flag
  • The companies they’ve inspected
  • And what it means for your next audit

Let’s break it down.

1. Justin A Boyd

Known for his inspections at Cipla, Biocon, and Eurovet, Justin consistently highlights lapses in equipment cleaning procedures, inadequate visual inspections, and poor documentation of hard-to-clean areas.

He focuses on systems where cleaning effectiveness isn’t verified — especially in facilities handling high-potency or sensitizing agents.

2. Anastasia M Shields

From Eugia to Fresenius Kabi and Kilitch Healthcare, Anastasia has flagged sites for incomplete validation studies, particularly in setups involving shared equipment.

Common gaps she identifies include missing re-validation after equipment modifications and lack of proper residue limit justification.

3. Pratik S Upadhyay

In inspections at Zhejiang Huahai, Baxter, and Granules India, Pratik has focused on unscientific acceptance criteria for residue levels and lack of consistency in cleaning protocols.

His reviews often uncover non-validated rinse/swab methods and insufficient documentation of cleaning cycles.

4. Joseph A Piechocki

Joseph has inspected sites like Cipla, Granules India, and Laurus Synthesis, and regularly flags manual cleaning processes that lack robust validation.

He also emphasizes inadequate hold time studies and cleaning agent qualification — areas often overlooked in fast-paced manufacturing setups.

5. Jonah S Ufferfilge

With inspections at Brookfield, SCA Pharmaceuticals, and Cipla, Jonah tends to highlight unclear sampling locations, poorly documented investigations of cleaning failures, and gaps in operator training for cleaning procedures.

📥 Stay One Step Ahead: Download the Cleaning Validation Audit-Readiness Checklist

Before your next inspection, ask yourself:

  • Are your cleaning validation protocols aligned with current FDA expectations?
  • Are your acceptance limits scientifically justified?
  • Is re-validation triggered by every significant change?

👉 Download our FREE Audit-Readiness Checklist (PDF) – designed using patterns identified from FDA 483s tracked on FDA Tracker.

This checklist includes:

  • Core documents inspectors look for
  • Triggers that demand cleaning re-validation
  • Common root causes behind recent Form 483s
  • Preventive steps to reduce repeat findings

📊 Want to Know What Investigators Are Focusing on Right Now?

FDA Tracker is the fastest way to track real-time trends in Form 483 observations — including cleaning validation, equipment qualification, documentation, and more.

🔎 Instantly access:

  • FDA 483s by subsystem or topic
  • Investigator profiles with inspection history
  • Company-wise observation timelines
  • Escalation patterns from 483 to Warning Letters

💡 Be the first to know what’s changing – and why.
Start exploring FDA Tracker today.

Final Takeaway

The FDA's expectations for cleaning validation are no longer generic. Investigators are digging deeper into documentation quality, risk-based validation, and data integrity around cleaning cycles.

If your team still relies on outdated SOPs or spreadsheets, it’s time to modernize.

✅ Automate your cleaning validation lifecycle with our Cleaning Validation Software and stay compliant with every audit, every time.

LEUCINE 10X LES
Experience Seamless Cleaning Validation
Automate cleaning validations, reduce errors, ensure compliance, and validate processes confidently.
FDA TRACKER
Free FDA Form 483 Analytics Tool
Mitigate compliance risks in your pharma processes with our large repository of in-depth insights
Back

Top 5 FDA Investigators Flagging Cleaning Validation FDA Issues

Thank you! Your submission has been received!
Download PDF
Oops! Something went wrong while submitting the form.

Dive Deep into the Following Critical Aspects

Documentation

Ensure all records are complete, accurate, and easily accessible.

Process and System Review

Evaluate the efficiency and effectiveness of your processes and systems.

Regulatory Compliance

Verify adherence to all relevant regulations and standards.

Facility and Personnel

Assess the condition of your facilities and the competence of your staff.

Communication & Coordination

Check the effectiveness of internal and external communication channels.

Follow-up and Monitoring

Ensure ongoing tracking and resolution of CAPAs to maintain compliance.

Back

Top 5 FDA Investigators Flagging Cleaning Validation FDA Issues

Thank you! Your submission has been received!
Download PDF
Oops! Something went wrong while submitting the form.

Key Areas to Strengthen Your Cleaning Validation Program

Documentation

Ensure all cleaning protocols, risk assessments, swab tests, & validation studies are well-documented & audit-ready.

Process & Risk-Based Validation

Validate cleaning processes using scientific justification, HBEL-based limits, and worst-case residue analysis.

Regulatory Alignment

Stay current with evolving expectations from FDA, EMA, WHO, MHRA, and PIC/S with harmonized practices.

Personnel Competency

Prevent errors and non-compliance with systematic training, competency assessments, & aseptic behavior compliance.

Internal Audit & Monitoring

Conduct proactive internal audits and monitor corrective actions to prevent recurrence of cleaning-related deviations.

Data-Driven Decision Making

Leverage AI tools like FDA Tracker and CLEEN to analyze gaps, monitor status, and optimize cleaning validation workflows.

Related Resources

View and learn more about Cleaning Validation with our comprehensive list of resources

Achieve Effortless Cleaning Validation Compliance
Pharmaceutical manufacturers trust Leucine’s Cleaning Validation software to ensure consistent, structured, and audit-ready validation processes. Say goodbye to manual errors and compliance headaches—adopt a smarter approach today